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Special tools and composite tools
Taking into account the multi-task machine tools have the advantage of this combined approach will be applied to cutting tools (in the form of complex tool) is not surprising. In recent years, in order to meet the needs of users, tool makers increasingly focus their attention and efficient cutting (HPC) on. For successful processing, it is vital not only cutting speed, but also cutting performance (efficiency) and the processing of reliability.
Walter's Tiger-tec carbide cutting tools materials and Xtra-tec line tool design is to reliability in cutting and processing plant to meet the processing demands of market competition. Tiger-tec cutting tool materials, cutting edge geometry and the standard series of Xtra-tec knife body and improved the productivity. Currently, the company also to offer shorter delivery times has the same advantages of special tools.
According to Walter Company, for the specific purpose of processing the special tool designed to account for about 20% of all cutting tools, and their percentage is growing. Special tools are based on the various requirements of a specific process to develop, manufacture and optimization. Special tool also includes a wide selection of order processing tools (that is, complex tool). A complex tool often able to complete the processing of two or more processes, and as a result of a special design, so a single function can be achieved with the same processing level of quality tools. In addition, machining without tool change, thereby reducing processing costs, optimize production processes. However, the current "complex" and "apply" the number of tool-specific tools only account for a fraction of the market.
Walter USA Inc. vice president of technology Jim Strolberg stressed that the whole sequence is only used for cutting tools can improve the economic efficiency of the processing situation (such as mass production). He said, "you always ask us to develop the whole order processing tools to reduce tool changing times, increased tool life."
Solid Carbide Drill is a simple complex classification is a typical example of tool design. This drill hole composite of the drill-centering, drilling and chamfering and other processes can do the follow-up of the taper hole processing technology ready. This bit applies to 4 aperture, and a chamfering processing, can replace the five single-function tool. Many tool manufacturers have such tools as standard with a different diameter products supply market. For example, the tool can be used for processing both thread slope and (or) head screw in the workpiece bore ladder. This type of classification is a bit different aperture and tolerances according to the development of common tools. In contrast, the multi-stage processing efficiency boring tool although high, but is usually developed for specific processing of special tools.
With graded diameter, height and technical requirements for a fixed tolerance of composite tool is designed for specific processing purposes. If the workpiece changes, this tool will not be able to use special compound. Because of this complex tool than the price of several single-function tool and much more expensive price, hence the volume of composite workpiece processing tool should also be more cost-effective before. According to studies related to cost, in small batch processing, the use of single-function tools usually have a better economy, because these tools can be used for different workpieces.
Composite Tool Standardization
Walter's family of tools and tool holders for special tools to meet the needs of the user designed. Users can get the standard tool in the total order processing in the same high cutting speed, high cutting performance and high process reliability. While non-standard tools, the production time often means a longer lead time. The more complex the process, the tool design, manufacture and delivery of the need to invest more time also. Strolberg President pointed out that in the case of stock availability, standard tools are usually able to achieve global delivery within 24 hours, while the design and manufacture a special tool may take several weeks. In order to shorten the delivery cycle, Walter companies are using standard components to produce special tools. In addition, through a shorter period of time to provide customized processing programs, to further improve customer service.
To shorten the lead time procurement tool, Walter also offers Novex Express service. The service concept includes the standard demand and private demand. By providing a data processing workshop form, listing the required custom processing tool specifications, tool customization process can be accelerated, shortening delivery time. Based on these data, Walter companies will be able to determine which standard parts can be used, what needs to be modified, thereby greatly reducing the time required to offer customers. Because of the inquiry data form a precise definition of each project, so can be calculated quickly and promptly issued a quotation.
Novex Express service enables global manufacturing Walter can share a database. The database has been designed for the customer-specific tool complex detailed drawings and procedures, which makes Walter field sales engineer for those who have similar processing needs of the customers have already designed a good tool. In addition, the production lead time of these tools generally shorter than normal circumstances about half. Novex Express service can be used to modify only a small amount of the tool for processing, for example, the standard tool slightly longer provide some or bold number.
About the Author
I am China Manufacturers writer, reports some information about palm sander , polisher sander.
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